65 in / 550 mm Travel (Z Axis) 20. There is a persistent code, 304 (F104) ATC Arm Position Malfunction, that the operating manual describes as coming in when the ATC is stopped outside of its intended position and/or the cycle has not completed after +10 seconds from when the control To keep your facility running smoothly, Mazak's substantial, continuous investment in spare parts fulfillment ensures our fastest-possible reaction to the unexpected. By BigT00 in forum Mazak, Mitsubishi, Mazatrol Replies: 1 Last Post: 07-05-2018, 02:56 PM. Additionally, monitor your spindle’s spring force with a draw bar pull-force test. The “QTS” stands for Quick Turn Smart and the “M” indicates that the machine comes equipped with milling capabilities. Feb 19, 2023 · Hi everyone, This is my first post on here so hopefully I've provided the right information. No brake is applied to stop. Action Require Mazak Technical Center or Technology Center to re-set the spindle parameters. The spindle we repaired here was the tail stock spindle which is grease lubricated and capable of running up to 3,300 rpm. The controller is a mds-b-sp-110. Category overview ; List of all discussion forums ; The 100 latest forum topics ; IndustryArena. Jun 4, 2018 · Hi Dave, The SQT "M" machines actually use the live-milling motor to rotate the turret. Warranty. Right after the cycle completed, we got an alarm "256 Tool Clamp Sensor Malfunction". velocity hold control axes approach zeroes, the spindle speed increases significantly. spindle speed, there are various types of lube used. Thanks Similar Threads: Need Help!-Alarm 406 Memory Protect Mazak Nexus 510c Matrix Control; Need Help!-Mazak vertical center nexus 510c-II; Need Help!-mazak alarm 206 spindle lube malfunction Jul 5, 2018 · Forum - The expert community . The problem is that we get now error 44 Spindle malfunction 3. Apr 4, 2014 · #1 the speed of the spindle/motor has exceeded the require values #2 errors of ipm have occurred in non-controlled axes with the rotary switch remaining set to "F". When I try to run the spindle it throws the 20 NMI Emergency Stop and the 204 Spindle Controller Malfunction. Services. The Mazak QTS 350M is a high production CNC turning center. The high speed ones generally use an air oil mist system. alarm. 08 in / 510 mm That is the only way. Apr 10, 2013 · I can't see how a "coolant chiller" will give a spindle lube alarm, maybe a spindle oil chiller The oil chillers will shut down with high head pressure and give an alarm on the CNC if the air flow over the condenser coil drops due to fan quitting or things getting plugged up. 78 in / 350 mm Travel (Y Axis) 21. and 303 ATC amr 0B malf. Check and remedy Turn off the main circuit breaker and then turn it back on. May 1, 2014 · With respect to tip #7, Mazak has an industry leading spindle exchange and rebuild program that’s worth checking out. After stopping the machine to investigage and finding we Aug 5, 2016 · We are having intermittent problems with our QT20, alarm 15 system malfunction. As the program began all was fine until it made a facing cut, retracted to take another cut, then stopped above the part, the spindle coasted to a stop and I got the alarms: 20 NMI e-stop and 204 spindle controller malfunction. e. Even so! When machine is braking in gear 2 never manage to stop. Trouble shooting No any light was on, but the main power was supplied 1. 2. I gather Nov 11, 2018 · I'm working on bringing up a 1986 Quick Turn 10n/ T-2 control. Check spindle runout with a ground, calibrated spindle test bar every 6 months and/or after any crash. 6 %âãÏÓ 2344 0 obj > endobj xref 2344 72 0000000016 00000 n 0000005376 00000 n 0000005630 00000 n 0000005762 00000 n 0000005914 00000 n 0000006058 00000 n 0000006726 00000 n 0000007136 00000 n 0000007297 00000 n 0000007472 00000 n 0000007538 00000 n 0000007709 00000 n 0000010181 00000 n 0000010901 00000 n 0000011058 00000 n 0000011132 00000 n 0000011283 00000 n 0000011386 00000 n Mazak Alarm 251 MILLING MOTOR ROTATION PROHIB. It sounds like you have a mechanical binding in this mechanism, or possibly the inverter for the live milling motor is going out. Common Brands Repaired. Innovation in production activities with machine tools. Does anyone has the manual of this controller. I do see the W axis is counting movement without this axis moving. mazaks description for alarm 44 is as always less than helpful. Description 1. Description An alarm signal has been sent from the shifter-use amplifier to the NC unit. - Cycle start button - Spindle start button - Spindle JOG switch - Magazine FORWARD/REVERSE button - Tool Mazak Alarm 366 SHIFTER CONTROLER MALFUNCTION. The power supply was broken. Jun 5, 2008 · Mazak spindle coolant pump bleeding? Hi all we had a power surge at work yesterday which took down all our machines after doing the usuall power down and up again one of our SQT 200M machines was left with a " head lubricant alarm" tracked it down to a spindle coolant pump not working removed and checked over it was very hot and jammed Dec 12, 2013 · We warranty our Mazak Integrex Spindle repairs for 1 year. This is supported by Mazak's state-of-the-art technology. Today it popped alarm 15 during a run and during a few power shutdowns and restarts it kept coming back. Mar 11, 2011 · We are seeing the same issue with a Mazak 450-2 M We are getting intermittent 360 Spindle Cooling Malfunction alarms. After getting it hooked up and moving around and replacing the battery on the magazine drive I tried a few tool changes. The fuse (A1) on the power supply 3. Check and remedy After turning NC power off, turn the main circuit breaker off and then turn it back on. You can also look at the PD21 power supply. Z Drive:d2. In the controller of the spinlde reads f46c. We offer the option to purchase a new spindle (more than 900 different spindle variations are available), have your spindle repaired (occurs within five days of receipt) or acquire a Mazak rebuilt spindle (over 300 kept in stock). Air Mazak Spindle & Unit Rebuild Program. Aug 12, 2022 · Team, Looking for some assistance with troubleshooting Alarm 42 - SPINDLE PARAMETER MALFUNCTION (41, , ) on a 2001 MAZAK VTC-200B with Mazatrol 640M Fusion. i taped the door closed better and avoided that particular rpm. PCB is malfunction. : X/B Drive :Flashes between d1 & d4 . Keeps throwing up the alarm 130 spindle rotation inhibited. Jul 5, 2018 · 360 spindle cooling malfunction alarm in yellow By reillyeng in forum Mazak, Mitsubishi, Mazatrol Replies: 8 Last Post: 05-27-2011, 02:24 PM. This can help determine if the spindle is dragging down the supply such as 12 or -12 volts or the 24 Volts. ! Even after inch/metric system selection, the units of the programs, tool information, or HEIDENHAIN Forum - HEIDENHAIN develops and manufactures linear encoders, angle encoder, rotary encoders, and CNC controls for rigorous positioning tasks. I can get the spindle to jog but it will not allow me to put the spindle on by simply upping the RPM. Call 1-603-483-0333. Everything works fine (Servos, Turret, Robot Tool Measure Arm, Hydraulics, Tail Stock) except the spindle. Spindle performance rules part production. Mazak has told us to check two memory locations to see if bit E is a 1 or a 0. 4. We have Uncategorised MetalWorking Machines > Keep replacing 2008 Mazak QTN450-2 Spindle cooling fan motor Mazak Alarm 376 MAIN POWER TURNING OFF MALFUNCTION Description When the front door of a CE specifications machine was opened with the setup key switch set to “O”, the electromagnetic… Mazak Alarm 375 MOTOR & SERVO TURNING OFF ERR. I blew out the chiller unit and and cycled power to remove alarm. We are seeing the same issue with a Mazak 450-2 M We are getting intermittent 360 Spindle Cooling Malfunction alarms. Mazak Corporation is a leader in the design and manufacture of productive machine tool solutions. Feb 10, 2022 · I have a Mazak PFH - 5800 with Mazatrol 640M 80 tool unit cell, which is giving me fits. . The machine May 30, 2020 · 360 spindle cooling malfunction alarm in yellow. Oct 3, 2003 · Maintenance Manual for VTC-160A/B, VTC-200B/C & VTC-300C(Mazatrol Fusion 640M) Publication # C557MA0014E 3/2000 CAUTION This Manual is published to assist experienced personnel on the operation, maintenance Spindle: Spindle Taper BT-40 Maximum Speed 12000 rpm Magazine: Number of Tools: 145: Rotary Axes Table Tilt (A axis) 150 degrees Table Indexing (C axis) 360. Anything I can do or wait Jun 4, 2014 · When the alarm appears the machine will stop and the spindle will continue to ramp down until stopped. Address XOE being a 1 would indicate that the oil pressure is high and the spindle cooling oil strainer may be clogged? Sep 19, 2021 · Hello everyone, I have a problem with my spindle for CNC 1224. Main spindle Drive r0. Speculating if the not on tension bearings have come loose. Mazak M32 Troubleshooting Guide Jan 12, 2019 · On gear 1 machine get to 900 rpm but brake to 0 rpm is taking over 6 seconds. Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 "the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help me i would appreciate it Mazak M32 Service Engineers Manual. They worked May 20, 2009 · 205 Milling controller malfunction 215 Chuck system malfunction 221 Turret clamp sensor malfunction 224 chuck sensor malfunction 267 Ball screw lubrication alarm 351 Spindle contactor fault 379 Only says AL379 but I think I read somewhere that its some kind of battery warning. When we start machine contactor KM1 first connect but Aug 29, 2019 · two alarms popped up yesterday, No 68 – spindle inverter overcurrent, no 211 spindle driver malfunction and number 32 on the drive. Check and remedy Check the coolant level. Mazak's machine tool continues to evolve by multiple technologies such as process integration by five-axis multi-tasking, gear machining, grinding, and laser. Industries Served. If the alarm is not cleared, please contact your MAZAK service representative. Hi here is it: 42 SPINDLE PARAMETER MALFUNCTION Cause The parameters that have been transferred from the NC unit to the spindle amplifier during NC power-on are not correct. the mill trips off after 20 seconds with alarm 206 "spindle lube malfunction. The lower speed units with a gear box have another lube pump for the gearbox, and may use grease lubed bearings in the spindle. i have alarm 44 spindle malfunction 3 showing on screen, also alarm f66c showing on spindle controller, cant clear! any ideas to what the contoller alarm points to as i dont have a mitsubishi alarm manual. Can anyone help? Similar Threads: Need Help!-Alarm 20 NMI emergency stop and alarm 204 spindle controller malfunction; 360 spindle cooling malfunction alarm in yellow FJV-60/80. With 45 full-time staff, the SSC operates out of a temperature-controlled environment and can be used to repair and service for both current and legacy models. Sep 20, 2021 · Hello everyone, I have a problem with my spindle for CNC 1224. #3 Excessive current has flown from the plus side of the dc bus. It does not revolve/rotate when I set it to 15,000RPM. (60 kg. I looked in the electrical cabinet and when it's started initially all the drives LED's appear correct (i. Thanks Mazak Alarm 261 HEAD LUBRICATION ALARM Description The pressure switch (SP25, SP26, SP27) in the spindle cooling unit has worked. New and popular video trends Dec 17, 2013 · Supplier and product research . Within our spare parts department, Mazak globally retains nearly 195,000 part numbers in stock with more than $450 million in replacement parts and unit inventories for fast delivery. Description An alarm occurred at milling spindle controller. Mazak G code list for cnc machinists who work on Mazak INTEGREX 300/400-III/III T/IIIS/IIIST cnc machines. ground fault or excessive current into the servo amp circuit over a fixed time. 3. When I set it to other RPMs (i. vibration resonance much more at certain rpm. No fees for root cause failure analysis and spindle repair quote Standard repair services completed in 3-5 business days Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION. We have a Mazak FH480 with Daikin Oilcon chiller. High-performance vertical machining centre with a generous working envelope for large workpieces, Axis travel X-1,300/ Y-700/ Z-650 mm Apr 19, 2015 · One of them has a spindle vibration which Mazak has not been able to correct. It looks at switches around MAGAZINE, SETUP SWITCH,TOOL CLAMP SWITCH, SPINDLE STATUS and so on. Hi everyone. Sub Spindle Drive: r0 . 352 Power supply cintactor fault (typo I guess) Jun 30, 2016 · I have been trying for two days to reset this alarm. My mazak service person advise that this is a normal alarm that you get when doing a tool change with no actual tool on the magazine. Acceleration to rpm's is ok. Feb 25, 2018 · Hi, I have VTC-20B 1997 with M-plus. When your spindles are up and running, you're cutting parts and making money. Depending on max. rating] High-speed 16000 rpm spindle 16000 rpm spindle output/torque diagram 8000 rpm spindle output/torque diagram High performance at any speed The chiller is for cooling oil, not spindle lube oil. e 6000,10000,12000,18000,24000), it revolves/rotates. Have just purchased a Mazak QT-20 with mazatrol T1 control. Learn About Our Spindle Repair Process in Less Than 2 Minutes. Targeted search for over 3,800 companies ; Search among 500,000 products ; Social Media Ranking . Mar 17, 2012 · Hi all, In our company, we have 14 Mazak machines FH6000, FH4800, VCN510, VTC200, QTN200 and so on. both are refurbished. MACHINE CHARACTERISTICS: Spindle/motor design eliminates the need for belts and pulleys; Main turning spindle delivers heavy-duty metal removal; Integral-motor turret provides smooth, high-speed, high-accuracy digital indexing and expandability Jul 9, 2008 · Talisman, Jeez, a T-2 QT15 uh? Ok-if I recall correctly a lot of the spindle controllers would latch the alarm in but if it was nothing serious you would have to to take the power off the controller by turning off the main machine breaker for 5 seconds or so. His injury could have been avoided if there was good debriefing between him and the customer. They, Mazak, have been great in their efforts to diagnose and correct the problem with no positive results. We changed the spindle logic card of the hi looking for a bit of help[ with a mazak H1250, with an M plus controller. I looked it up in the book and it said "The absolute position detection system has detected its detector error(s)". Any alarm indication on the spindle drive 7 segment display? You may also go to diagnosis alarm page and give the complete alarm details along with numbers mentioned in the bracket, which will help to find the exact cause. Nov 13, 2017 · We did a tool change with no tool on the magazine, the too change cucle completed correctly. 398 (F198) OPERATION SWITCH MALFUNCTION The status of any of the switches below is abnormal before the power is turned on. Sep 19, 2021 · Hello everyone, I have a problem with my spindle for CNC 1224. For the lathe, the workpiece may even come off if the chucking force decreases. Have anyone had this problem or can advise Thank you Aug 24, 2018 · We have a mazak 5 axis with mazatrol matrix 2. 0000 degrees Feed Axes Travel (X Axis) 13. it worked but i don't know if this alarm is an over-temp problem. However, when trying to orient the spindle or start at a given RPM it throws alarm 41, the servo amp MDS-B-SP-110 gives me E4-32 which seems to be an Mazak, Mitsubishi, Mazatrol > Alarm 41 Spindle malfunction after amplifier change Sep 1, 2023 · Adding the Mazak add-in to your current workflow provides many benefits, including: Shortened setup time; Lead time reduction; Increased safety; Real-time production information; How to access the Mazak Add-in for Fusion 360. The NC Studio card has 3 separate output pins going to the VFD. basically safety interlock would stop spindle if it read door was open even if door was VCN-700 KEY FEATURES. High-precision, high-productivity, double-column vertical machining center Mazak Alarm 221 TURRET CLAMP SENSOR MALFUNCTION Description In spite of the fact that the milling head is actually clamped, the clamping confirmation senso ≡ MENU Home Fanuc Learn Examples Sinumerik Haas Reference Alarms Programming About May 27, 2011 · I restarted several times but the same result. I'm getting this servo alarm and can't figure out how to clear it out. Here are some details. Sp. The transformer was broken 1 Dec 16, 2014 · we have a 1999 QT-250 Mazak and we are getting this alarm. You can access the App Store from within Fusion 360 Oct 31, 2013 · Started this machine up this morning and this alarm came up. Address XOE being a 1 would indicate that the oil pressure is high and the spindle cooling oil strainer may be clogged? Sep 22, 2023 · I have a mazak 5-axis and it’s currently getting an alarm 33 servo malfunction 2 (&00000050, &0008). Safety speed limits must therefore be observed when designating spindle speeds. " Update: We were able to manually move the tool shifter after activating a parameter to add a menu option to release the break. Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION Oct 23, 2014 · Now the alarm is the Spindle cooling fan itself not the spindle, there is a thermal switch in the Spindle cooling fan motor that is tied to a input. We have Uncategorised MetalWorking Machines > Keep replacing 2008 Mazak QTN450-2 Spindle cooling fan motor Jul 3, 2019 · 42 SPINDLE PARAMETER MALFUNCTION Cause The parameters that have been transferred from the NC unit to the spindle amplifier during NC power-on are not correct. 12 pages. Committed to being a partner to customers with innovative technology, its world-class facility in Florence, Kentucky produces over 70 models of turning centers, Multi-Tasking machines and vertical machining centers, including 5-axis models, Hybrid Additive processing Feb 21, 2022 · I put a piece of stock in the chuck and ran the same program as I had seen run in the previous shop. Malf. I have opened the mr-j2-ct software and uploaded the back up, after turning back on I have tried to repair the absolute position with no success, I am unable to reset the two alarms 1. Supplier and product research . I get Alarm 20 NMI emergency stop and Alarm 204 Spindle controller malfunction. 1 Threading with… Oct 10, 2017 · could be electronic circuit board that controls motor. Mazak G Codes G Code Function G00 Positioning G01 Linear interpolation G01. Spindle normal rotation: M04: Spindle reverse Sep 24, 2013 · The 257 Tool Unclamp Sensor Malfunction and the 256 Tool Clamp sensor malfunction went away and now I am getting the 302 ATC arm Driver malf. Having a problem getting the spindle to run. MACHINE DESCRIPTION: The QUICK TURN 350M CNC turning center with Multi-Tasking capability brings together advanced technology, productivity and value to deliver exceptional performance for shops of all sizes. Start by downloading the Mazak Add-in from the Fusion 360 App Store. Either one of those outputs has gone bad, or one of the VFD inputs got fried, or the wire between them got broken. problem would not happen at different rpm. However, when trying to orient the spindle or start at a given RPM it throws alarm 41, the servo amp MDS-B-SP-110 gives me E4-32 which seems to be an overcurrent alarm. I do M19 and spindle spinns up rpm but never completes orient. HEIDENHAIN Forum - HEIDENHAIN develops and manufactures linear encoders, angle encoder, rotary encoders, and CNC controls for rigorous positioning tasks. I recently purchased a 1999 Mazak FJV-250 with Mazatrol 640M control. Jun 27, 2018 · Re: 360 spindle cooling malfunction alarm in yellow. Feb 22, 2008 · Trace the buss cable from the Spindle amplifer and plug the terminator into the MRS Servo Drive where it's plugged in too. A sizable drop in force could lead to vibration and runout, which can damage your spindle and your parts. Secondly, even when I try to cut a model in NCStudio, the spindle does not revolve/rotate. When you command M3 S18000, does the spindle rotate at 18000RPM, or at a slower speed? Centroid control has alarm “spindle chiller fault detected. Would appreciate any help. cooling flow alarm D Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION. Employment. It looks like the arm is out of alignment just enough to touch the side of the spindle when it is changing the tool. Recently, some of the machines had servo problem and need to repair. We replaced the main power supply and the spindle amplifier (which I assume is the drive unit) not sure though. Pull force secures tool holders in the spindle. Alarm 15, drive 1 =A6, drive 2 =f6/e7, drive 3=e6. Your machine has 3 bits for the spindle speed- "low", "medium" and "high". If the alarm is not released, please contact your MAZAK service representative. Power up and see if your keys work. A milling spindle rotation command was given even though the milling head (Baxis) was not clamped. " We believe we've checked everything the the chiller but can't get rid of the alarm. rating] 179 N∙m (132 ft∙lbs) [30-min. Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION Mazak has a bunch of internal procedure write ups on this subject, which the factory guys use so much they have it memorized! PS - I know of one former Mazak guy that got his hand seriously hurt when he was called in to fix a stuck tool changer. Beside the TPM that we did, even though not 100%, we would need to study on why the servo is always malfunction. Perhaps related to the Abs pos malfunction? Any suggestions are greatly appreciated! MACHINE DESCRIPTION: The QUICK TURN 350 CNC turning center brings together advanced technology, productivity and value to deliver exceptional performance for shops large and small. Recently, while hogging with a 3" facemill @ around 900RPM, @ random points the spindle would start making a noise that seemed like a dying dog howling. If anyone can point me in the rite direction, it would be a great help. rating] AC 30 kW (0 hp) [cont. TV . i also had mazak at certain speeds it read back tool loading door was open and spindle would stop. ) but after a few minutes the main spindle drive LEDs go It features a main turning spindle, tool turret and fully programmable NC servo-driven tailstock. Miscellaneous Function (M-Code) for the Mazak INTEGREX 300/400-III/III T/IIIS/IIIST Mazak M Code List M-code. torque 16000 rpm AC 37 kW (50 hp) [30-min. Alarm 212 is "magazine Drum Malfunction" Alarm 300 is "Magazine Shifter Pos. The machine also has ball screw core cooling to minimize thermal growth and achieve higher accuracy. Mazak’s spindle unit rebuild and repair program leverages 30 years of spindle rebuild expertise to help you make the most of every minute in your production cycle. A milling spindle rotation command was given even though the milling tool was not clamped. On gear 2 machine get to 2200 rpm but deceleration to 0 rpm is taking over 10 second. 34 Servo malfunction 3 (&0000006F, &0008, ) The VARIAXIS i-300 AWC is a highly versatile full, simultaneous 5-axis Vertical Machining Center with a large storage capacity Auto Work Changer (AWC) that holds up to 32 workpieces weighing up to 132 lbs. I have spare boards/amplifiers from another machine that was working but was scrapped years ago by previous owner. Now the alarm is the Spindle cooling fan itself not the spindle, there is a thermal switch in the Spindle cooling fan motor that is tied to a input. Action call Mazak Service. Standard 10000 rpm spindle 10000 rpm spindle output/torque diagram Speed Output Max. Can read rpms so i guess plg sensor is ok. Sep 20, 2021 · HEIDENHAIN Forum - HEIDENHAIN develops and manufactures linear encoders, angle encoder, rotary encoders, and CNC controls for rigorous positioning tasks. At four or five spindle rpm ranges a vibration will occur, some shaking the Z axis tin creating a noise that drowns out all small tool cutting sounds and 42 spindle parameter malfunction Cause The parameters that have been transferred from the NC unit to the spindle amplifier during NC power-on are not correct. Social media usage statistics %PDF-1. May 14, 2009 · 2006 Mazak 510C-II with a Matrix Controll. ”Go check the oil spindle chiller Kankan and check what alarm indicates on panel. Sep 8, 2008 · Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. I purchased this machine from another business so I'm unsure how long its been sitting without power. cheers adam Similar Threads: In addition to its standard 12,000 rpm spindle, the HCR-5000 offers several high-speed spindle options up to 30,000 rpm, all of which feature integral spindle/motors. About. Apr 25, 2022 · I think the machine was powered down with a dead backup battery. The machine starts up with an alarm 9 absolute position malfunction (&00000001, &0010) and alarm 72 servo warning (&0000009F, &0010) and if I wait a while the alarm 33 pops up with an e stop alarm at the same time or if I try and home the Oct 27, 2023 · About Mazak Corporation. The sound was definatly cyclic in nature. Sep 27, 2018 · Tried to replace mitsubishi AC motor but spindle still wont orient. A milling spindle rotation command was given even though the chuck was not closed. Description An alarm occurred at spindle controller. ) each. The alarm book is no help and if i call mazak it takes to long for response. this is the alarm on mazatrol controller 21 Drive unit power malfunction 1,0,&0023 alarm the new spindle amp is flashing F6 and 23 Located at Mazak’s European Manufacturing Plant in Worcester, Mazak’s Spindle Service Centre (SSC) is a dedicated resource to maximise spindle performance for our customers. After å while alarm 242 spindel orientation malfunction. Social media usage statistics Mazak QTS 350M Spindle Repair. We had a power failure because of lightning, ever since we have this alarm. . Is resetting the absolute position user settable or do we need to call a mazak tech to do it? Also, the control spontaneously reboots and I have zero idea what's causing it. xx ca ww ne rz xk as dl zf wx